Double Side Super Smooth Spherical Mirror Substrate

Double Side Super Smooth Spherical Mirror Substrate: Precision Engineered for Flawless Imaging

When every nanometer counts, our Double Side Super Smooth Spherical Mirror Substrate delivers unparalleled optical clarity. Designed for medical imaging systems, laser diagnostics, and semiconductor inspection, these substrates achieve surface roughness below 0.12 nm Ra, ensuring distortion-free signal transmission even in high-stakes environments. With dual-side polishing and curvature accuracy within ±0.05%, they’re the trusted choice for MRI manufacturers, endoscope developers, and precision optics engineers worldwide.

Why This Substrate Transforms Optical Performance

• Precision at Scale: Our ISO-certified manufacturing ensures ≤0.1% defect rates across batches of 5,000 to 500,000 units, guaranteeing consistent quality even in large-scale production. This precision minimizes waste and rework, making it ideal for meeting high-volume demands in consumer electronics and automotive industries without compromising on performance.​
• Fast Customization: Prototype samples in 72 hours with curved-edge designs (radius ≥3mm), pre-cut shapes (φ10mm to φ100mm), and custom adhesive backings accelerate product development cycles. This rapid turnaround lets clients test designs quickly, refining specifications to fit unique device requirements before full-scale manufacturing.​
• Sustainable Choice: 40% less waste and 25% lower energy use vs. industry standards make these materials a eco-friendly option, helping meet EU/NA sustainability mandates effortlessly. The reduced environmental footprint aligns with brand sustainability goals while maintaining high-quality output, appealing to eco-conscious consumers and regulatory-compliant markets.

Parameters

Note: Specifications can be customized to meet your specific requirements.

Technical Excellence Built Into Every Layer

Precision Dimensions & Tolerances

• Diameter: 12.7 mm to 300 mm (±0.1 mm)
• Thickness: As low as 4 mm (±0.5 mm)
• Curvature Radius: 500–8000 mm (±0.05%)
• Surface Accuracy: λ/10 @ 632.8 nm

Advanced Material Properties

• Thermal Stability: Withstand -50°C to 300°C without warping.
• Scratch/Dig Standards: Exceeds MIL-PRF-13830B for industrial use.
• Coating Options: Anti-reflective, UV/IR-specific, or metallic layers.

Where It Powers Innovation

Medical Imaging Systems

• MRI Machines: Minimize signal loss in high-field magnets with substrates that resist electromagnetic interference.
• Endoscopes: Enhance low-light imaging clarity with ultra-smooth surfaces that reduce light scattering.
• Laser Surgery Tools: Ensure precise beam focusing with curvature accuracy to ±0.005%.

Semiconductor & Aerospace

• Wafer Inspection: Detect sub-micron defects using distortion-free mirrors.
• Laser Gyroscopes: Maintain angular accuracy with thermally stable Zerodur substrates.

Why Engineers Trust Us

• ISO 13485 Certified: Full traceability for medical device integration ensures every component is tracked from raw material to final product, meeting strict regulatory demands. This certification streamlines audits, supports compliance with global medical standards, and builds trust in device safety for healthcare providers and patients alike.​
• Rapid Prototyping: Get functional samples in 3–4 weeks, accelerating the development of medical devices like surgical scopes and diagnostic tools. This speed lets engineers test form, fit, and function early, refining designs to meet clinical needs without delaying time-to-market for critical healthcare innovations.​
• Zero Defect Guarantee: 100% inspected via Zygo interferometry and atomic force microscopy ensures flawless components, eliminating risks of device failure in medical settings. This rigorous testing catches micro-imperfections, guaranteeing reliability in life-saving equipment where precision and consistency are non-negotiable.​
• Scalable Production: Order 100 to 50,000+ units annually with consistent quality, adapting seamlessly to growing demand for medical devices. Whether scaling up for global distribution or meeting niche clinical needs, the production line maintains strict standards, ensuring each unit performs as reliably as the first.

Real-World Impact

“Switching to their Double Side Super Smooth Spherical Mirror Substrate reduced image artifacts by 40% in our MRI coils.”​​​​​​​– Lead Engineer, Medical OEM

Global Support, Local Efficiency

• Fast Shipping: FedEx/DHL Express to North America, Europe, and APAC in 3–5 days.
• Compliance Ready: Includes RoHS, REACH, and FDA documentation.
• Dedicated Support: 24/7 engineering assistance for urgent customizations.

FAQ

Can you customize Double Side Super Smooth Spherical Mirror Substrate for unique device dimensions?

Absolutely! We adjust diameters up to 300 mm and thicknesses as low as 4 mm to match your design.

How do you ensure sub-nanometer smoothness?

Our proprietary polishing process combines magnetorheological finishing and ion beam etching, verified by Zygo profilers.

Are coatings durable for surgical tools?

Yes. Anti-reflective coatings withstand 500+ autoclave cycles without degradation.

What’s the minimum order quantity?

Prototype batches start at 50 units; bulk orders have no MOQ.

Do you offer thermal stability testing?

Comprehensive CTE reports are provided for materials like ULE and Zerodur.

Contact Us

Ready to elevate your optical systems with our Double Side Super Smooth Spherical Mirror Substrate? Contact our expert team today to discuss your project requirements and receive a quote.

Email: xachaona@163.com