Zerdour Mirror Substrate

Zerdour Mirror Substrates: Precision, Durability & Zero Defects for Industrial Excellence

When your optical systems demand perfection, Zerdour Mirror Substrate delivers. Designed for industries where surface accuracy and thermal stability can’t be compromised, our substrates ensure flawless performance in aerospace, medical devices, and high-power lasers. With nanometer-level precision and defect-free surfaces, the product solves the #1 pain point in precision optics: maintaining reliability under stress.

Why Engineers Trust Zerdour Mirror Substrate

• Zero Defect Guarantee: <0.01 bubbles/cm³ ensures no laser scattering or sensor errors, a critical metric for high-precision systems like laser rangefinders and aerospace sensors. This ultra-low defect rate eliminates light distortion, maintaining signal integrity and preventing data inaccuracies in mission-critical applications where reliability is non-negotiable.
• Extreme Environment Ready: Stable from -200°C to 800°C (no warping, no coating cracks), these components thrive in harsh settings—from deep-space probes to industrial furnaces. Their robust construction resists thermal stress, ensuring consistent performance in cryogenic chambers, high-heat manufacturing lines, and everything in between.
• Custom Geometry: ±5μm tolerance for curved, stepped, or asymmetrical designs enables seamless integration into unique systems, from medical endoscopes to defense optics. This precision ensures perfect alignment, reducing assembly time and enhancing overall system efficiency, even for the most complex optical configurations.
• Global Compliance: MIL-STD-810G shock resistance, RoHS/REACH certified, these components meet international standards for durability and environmental safety. Compliance simplifies cross-border procurement, making them ideal for multinational projects in defense, healthcare, and industrial sectors requiring rigorous regulatory adherence. 

Industry-Specific Solutions

🏥 Medical Imaging & Surgical Tools

• Sterilization-safe coatings (autoclave/chemical resistance): Coatings designed to withstand autoclave cycles and chemical sterilization agents ensure long-term durability in clinical settings. They resist degradation from high heat, steam, and disinfectants, maintaining optical clarity and performance even after repeated sterilization, critical for reusable surgical tools and diagnostic equipment.​
• FDA-compliant materials for MRI/X-ray components: Materials meet strict FDA standards for use in MRI and X-ray systems, ensuring biocompatibility and safety for patients. They are engineered to be non-magnetic and radiation-stable, preventing interference with imaging results and guaranteeing reliable performance in diagnostic procedures where accuracy is vital.​
• Ra0.12nm roughness for distortion-free imaging: With an ultra-smooth surface roughness of Ra0.12nm, these optical components eliminate light scattering and distortion, delivering crisp, clear images. This precision is essential for high-resolution medical imaging techniques like endoscopy and microscopy, enabling clinicians to detect subtle details with exceptional accuracy.

🔬 High-Power Laser Systems

• λ/10 surface accuracy @632.8nm (prevents beam distortion): Boasting λ/10 surface accuracy at 632.8nm wavelength, these components eliminate beam distortion in laser-based medical tools. This precision ensures laser energy stays focused on target tissues during procedures like ophthalmic surgeries, avoiding misalignment that could compromise treatment efficacy or patient safety.​
• Anti-scattering treatments for 99.8% reflectivity: Anti-scattering treatments deliver 99.8% reflectivity, minimizing light loss in diagnostic and therapeutic devices. This high reflectivity ensures maximum energy transfer in laser therapy systems and clear signal transmission in imaging tools, enhancing performance consistency across repeated clinical uses.​
• 10-year abrasion warranty: Backed by a 10-year abrasion warranty, these optical components guarantee long-term durability in high-use medical environments. The warranty covers wear from frequent handling, cleaning, and sterilization, reducing replacement costs and ensuring reliable performance throughout the device’s operational lifespan.

🏭 Industrial Automation

• EMI/RFI shielding integration: Seamlessly integrated EMI/RFI shielding protects optical components from electromagnetic and radio-frequency interference, critical for aerospace and defense systems. This shielding ensures signal integrity in radar systems, avionics, and satellite communications, preventing data corruption and maintaining reliable performance in high-interference environments.​
• 30-day bulk order fulfillment: Even for large-scale bulk orders, we guarantee fulfillment within 30 days, supported by optimized production workflows and robust supply chain management. This rapid turnaround meets tight project timelines in aerospace manufacturing, reducing lead time bottlenecks and enabling seamless integration into assembly schedules without compromising quality.​
• AS9100-certified aerospace grades: Our optical components meet AS9100 certification standards, ensuring compliance with rigorous aerospace quality management requirements. This certification guarantees adherence to strict design, production, and testing protocols, making them ideal for critical aerospace applications like aircraft navigation systems and space exploration equipment.​

Parameters

Note: Customization available to meet specific requirements.

Trusted by Leaders in Precision Optics

Case Study: Reduced sensor recalibration cycles by 40% in semiconductor inspection tools.

"Switching to Zerdour Mirror Substrate eliminated substrate-related failures in 50,000+ surgical lasers. Their technical team even optimized our coating process."

– Lead Engineer, Top 5 Medical Device OEM

Global Support, Local Speed

• 24/7 access to optical engineers
• Crisis replacement: 72-hour emergency shipping
• Free on-site metrology audits

FAQ

Q: Can these Zerdour Mirror Substrates handle chemical exposure in oil/gas equipment?

A: Yes – our Zerodur® variants resist H₂S, brine, and acids (test data available).

Q: What’s the lead time for a custom 200mm diameter substrate?

A: 4 weeks standard, 2 weeks expedited (85% orders ship early).

Q: Do you provide reflectivity testing reports?

A: Yes – every batch includes a Zygo interferometry report.

Q: How does pricing compare to fused silica?

A: 15-20% premium for 3x longer lifespan in UV laser systems.

Contact Us

Ready to elevate your optical systems with our premium Zerdour Mirror Substrate? Our team is here to assist you with any questions or to discuss your project needs. Reach out to us at xachaona@163.com for personalized support and expert guidance on integrating product into your applications.